Wire Processing - Cables And Wires

Our Wire Processing Capabilities

SMT offers a wide range of wire processing capabilities that cater to various industries and applications. Our capabilities include:

• Wire Gauge Range: We work with wire gauges from 2 AWG to 22 AWG, accommodating a broad spectrum of applications, from heavy-duty electrical systems to fine precision work. This flexibility allows us to serve clients across multiple sectors, ensuring that we can meet their specific wire processing needs.

• Customized Terminations: Our team is equipped to provide both custom and standard termination options. This means that whether you need a specific connector type or a unique termination style, we can deliver solutions that fit your requirements perfectly.

• Smart Harness Assembly: Our advanced smart harness assembly board systems enhance the efficiency and accuracy of our wire harness production. These systems are designed to streamline the assembly process, reducing errors and increasing production speed.

• Rapid Prototyping: We understand the importance of speed in product development. Our rapid prototyping services allow us to quickly produce prototypes, enabling you to validate designs and accelerate your development process. This capability is particularly beneficial for clients looking to bring their products to market swiftly.

• Quality Assurance: We implement rigorous quality assurance measures throughout our wire processing operations. Our inline 100% crimp force monitoring ensures that every connection meets our high standards for quality and reliability. Additionally, we conduct automatic conductor and insulator sectioning analysis to verify the structural integrity of our products. Pull force testing is also performed to guarantee the durability and reliability of connections.

Cable And Wire Types

At SMT, we process a wide variety of cable and wire types to serve diverse industry needs. Our extensive range includes:

• Battery Cable: Designed for high-current applications, our battery cables are built to withstand demanding conditions.

• Multi Conductor Cable: Ideal for applications requiring multiple signal paths, our multi conductor cables ensure reliable performance.

• Portable Cord: Flexible and durable, our portable cords are perfect for temporary power solutions.

• Coaxial Cable: We provide high-quality coaxial cables for applications requiring reliable signal transmission.

• Military Cable: Our military-grade cables are built to meet stringent defense standards for durability and performance.

• Specialty Cable: We can produce specialty cables tailored to specific applications, ensuring optimal performance.

• Primary Cable: Our primary cables are designed for use in electrical distribution systems.

• Photovoltaic Wire: Designed for solar applications, our photovoltaic wire is UV-resistant and durable.

• High Temperature Cable: These cables are suitable for environments with elevated temperatures, ensuring safety and reliability.

• UL and CSA Style: We offer cables that comply with UL and CSA standards for safety and performance.

• Low to High Voltage Cable: Our capabilities extend to processing cables designed for both low and high voltage applications.

Advanced Technologies

Our wire processing services incorporate cutting-edge technologies to ensure the highest quality and efficiency:

• High Voltage Expertise: We specialize in processing high voltage cables, ensuring safety and performance in demanding applications. Our team is trained to handle the complexities associated with high voltage wiring.

• Large Gauge Capabilities: Our equipment can handle cables up to 95 Square Millimeter, including 50 and 75 Square Millimeter options. This capability is crucial for applications that require robust wiring solutions.

• Automated Processing: Our automated systems ensure consistency and high throughput for large volume orders. Automation minimizes human error and enhances production efficiency, allowing us to meet tight deadlines without compromising quality.

• Shielded and Unshielded: We process both shielded and unshielded cables to meet various electromagnetic interference requirements. This flexibility allows us to cater to a wide range of applications, ensuring optimal performance.

• Welding Capabilities: Our welding expertise allows for secure connections in high-current applications. This capability is essential for ensuring the integrity of electrical connections in demanding environments.

Quality Assurance

At SMT, quality is paramount. We maintain the highest standards of quality in our wire processing services, as evidenced by our certifications:

• IATF 16949: Demonstrating our commitment to quality in the automotive industry.

• ISO 9001: Ensuring consistent quality management across all our operations.

• ISO 14001: Reflecting our commitment to environmental management and sustainability.

Our dedication to quality extends to our design and manufacturing processes, including:

• Design for Manufacturability (DFM): We work closely with our clients to optimize designs for the wire processing process, ensuring efficient production and high-quality results.

• Finite Element Analysis (FEA): Our engineers use advanced simulation tools to predict and optimize product performance before production begins.

• Production Part Approval Process (PPAP): We follow rigorous approval processes to ensure that production parts meet all specified requirements.

Industries Served

Our wire processing capabilities cater to a wide range of industries, including but not limited to:

• Automotive: Providing wiring solutions for various automotive applications, including engine management and electrical systems.

• Aerospace: Supplying high-performance wiring solutions for aircraft and aerospace applications.

• Military and Defense: Delivering robust and reliable wiring solutions for defense applications.

• Renewable Energy: Supporting the renewable energy sector with specialized wiring for solar and wind applications.

• Industrial Automation: Providing wiring solutions for automation systems and machinery.

• Telecommunications: Supplying wiring solutions for communication devices and infrastructure.

• Medical Devices: Delivering reliable wiring solutions for medical equipment and devices.

• Consumer Electronics: Providing wiring solutions for a wide range of electronic devices.

Why Choose SMT for Wire Processing?

• Expertise: Our team brings years of experience in wire processing across various industries, ensuring that we understand your specific needs.

• Flexibility: We can handle both high-volume production and specialized, low-volume orders, adapting to your requirements.

• Advanced Technology: Our state-of-the-art equipment ensures high-quality, consistent results for every project.

• Customization: We offer tailored solutions to meet your specific wire processing needs, ensuring that you get exactly what you require.

• Quality Focus: Our certifications and quality processes ensure that your wire assemblies meet the highest standards.

• Comprehensive Services: From design and prototyping to full-scale production, we offer end-to-end wire processing solutions.

Contact Us

If you have any questions or would like to learn more about our wire processing services, please don’t hesitate to reach out. Our team of experts is ready to assist you and discuss how we can support your manufacturing needs!

• Phone: 630-961-3000

• Email: smtinfo@smtllcgroup.com

You can also fill out our Contact Form on our website, and we will get back to you as soon as possible. At SMT, we’re committed to building long-lasting partnerships with our clients, and we look forward to the opportunity to work with you.

Thank you for considering SMT for your wire processing needs. Let us help you bring your projects to life with unparalleled quality, efficiency, and expertisea